Fast-Track Development of a 10K-Pallet Frozen Storage Facility

Introduction

To meet the increasing demand for frozen potato products from leading brands across India and overseas, ASNA Consultancy partnered with a renowned logistics provider to develop a state-of-the-art 10,000-pallet frozen storage facility near Ahmedabad. The fully automated cold storage was completed in under 100 days, ensuring seamless operations and compliance with global food safety standards.

The Challenge

The client needed a high-throughput frozen storage facility to efficiently handle finished goods from processing plants.

The facility had to be designed, built, and operationalized within a record time to meet soaring market demand.

Strict temperature control, food safety standards, and seamless export operations were critical, as the cargo was meant for both domestic and global markets.

Required technology integration for real-time inventory tracking, automation, and optimized warehouse management.

Our Solution

Designed and built an 8-chamber frozen storage facility with 10 automated docks, ensuring smooth inflow and outflow of frozen goods.

Implemented IoT-based monitoring and a customized Warehouse Management System (WMS) with API capabilities to optimize inventory control and logistics efficiency.

Integrated the latest refrigeration technology to maintain Grade A cold storage standards.

Enabled direct container stuffing at the facility, streamlining exports through Mundra and Mumbai ports.

Ensured a high-speed, fully automated setup to enhance cargo turnover and improve operational efficiency.

Impact & Results

✅ Sold out during the design phase, reflecting strong market demand.

✅ Enhanced operational efficiency with advanced automation and real-time tracking.

✅ Seamless export handling, as frozen cargo is shipped directly from cold storage.

✅ Achieved Grade A cold room standards, ensuring compliance with global food quality norms.

✅ Faster cargo turnover & traceability through IoT integration and WMS-enabled automation.

Conclusion

By leveraging our expertise in cold chain infrastructure, automation, and technology-driven logistics, ASNA Consultancy delivered a high-performance frozen storage facility in record time. This project showcases our ability to build future-ready supply chain solutions that drive growth, efficiency, and long-term success.

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